CTRL Systems - Innovative Sound Solutions for the Manufacturing, Predictive Maitenance, and Quality Control

Commercial Solutions

Government Solutions

"The Ford Chicago Assembly Plant has been using the detectors for years now and are very happy with its capabilities."
G.W. Butler
PM Planner
Ford Motor

"The UL101 allows fast identification of the scope of problems to be corrected. Cuts troubleshooting labor by 50% to 75% compared to conventional methods."
William Hess
Operations
Johnson Controls

General Manufacturing Solutions

CTRL Commercial Solutions: General Manufacturing

Because of the diversity in applications afforded by CTRL Ultrasound Technology and Programs, every industry can benefit.

CTRL Systems has helped organizations from the technician level to corporate level when implementing new technology in a systematic way for best results. You can use the UL101 and SoundCTRL as tools for quality control and predictive maintenance or let CTRL develop maintenance practices and procedures with the InCTRL System.




Implementation

CTRL products have been integrated to the daily PM and energy savings practices of hundreds, if not, thousands of organizations. Many, like Tyco Electronics and Ford Motor, have even standardized the use of CTRL products. CTRL also develops standard practices for organizatins through turnkey technology implementation. More...
  • Condition Based Monitoring - InCTRL incorporates various CTRL products such as SoundCTRL and the UL101 for evaluation of critical equipment.
  • Energy Savings - CTRL works with your organization to standardize practices that have the an immediate impact to your energy savings initiatives.
  • Leak Detection - Compressed gas and vacuum systems, steam, HVAC, pneumatic systems and a multitude of other applications utilize the UL101 for leak detection. The unique features of the UL101 such as its sensitivity, signal-to-noise ratio, and ease of use are unsurpassed by any other ultrasonic detector on the market today.
  • Electrical - The UL101 and PowerBeam are combined for accurate and safe testing of high and low voltage electric lines, insulators, and panels.
  • Quality Control - CTRL products are used to minimize testing and maximize the quality of manufactured products such as automobiles, tractors, airplanes, steel drums and plastic totes, motors, heat exchangers, pumps, and much more. CTRL can establish testing procedures and baselines using portable ultrasound technology or build mounted, automated test systems.

Examples

Here are just a few examples of CTRL product integration.
  • Ford Motor Company - recommends CTRL UL101 & SoundCTRL for ultrasonic testing as defined in vehicle operations-structures standards
  • International Paper - CTRL worked together with I.P. to develop a predictive/preventive maintenance program as part of the Operations Excellence Progam
  • Schlumberger Oilfield Services - CTRL integrated ultrasound technology through a turnkey program
  • Tyco Electronics - CTRL products and programs are standardized in the Best Demonstrated Practices for Energy Savings
  • Airbus/Air France - The UL101 was qualified and approved for quality control for testing cabin pressure of multiple aircraft. It can also be used for testing oxygen lines and safety valves. A approved tool number was assigned and all of the service centers have been notified.
  • More - standard practices, approvals, etc. are endless as CTRL continues to work with multiple organizations in a systematic approach to technology integration.