UL101 Ultrasound Detector | CTRL Systems
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UL101

ULTRASOUND DETECTOR

CTRL UL101 

The CTRL UL101 detects and converts ultrasound produced by mechanical, pneumatic, hydraulic, and electrical systems. Changes in the amplitude and characteristics of the ultrasound are easily detected in noisy plant environments. Leaks are easily pinpointed. Equipment problems are diagnosed even earlier than other technologies such as vibration, infrared inspection, or oil analysis.

Benefits of UL101 

Ease-of-use 

Simply adjust the sensitivity on the UL101 to pinpoint the sound; scan areas from up to 300 feet away with the PowerBeam 300 parabolic accessory. 

Directionality 

Ultrasound travels in linear paths and doesn't tend to travel around corners or reflect. Using CTRL’s acoustic ultrasound listening products, leaks are not easily masked. 

Sensitivity

The UL101 is the most sensitive ultrasound detector on the market. Find leaks below 2 psi. Diagnose slow speed bearings below 10 rpms.

 
Costs

CTRL’s UL101 products are priced competitively compared to industry leaders, require less training, and are faster to use. 

Applications

Mechanical Inspection 
(Motor Bearings, Gearboxes, etc)

Precision lubrication is based on using an acoustic ultrasound detector to see if the bearing needs to be lubricated

Non-Pressurized
(containment testing)

Acoustic ultrasound solutions for quality control and maintenance on non-pressurized cabin

Leak Detection (Pressure & Vacuum)

Airborne ultrasound detection can be used to easily locate leaks within a noisy environment.

Electrical Inspection
(Partial Discharge)

Airborne ultrasound can be used to detect various electrical faults; including corona discharge, tracking, and arcing.

Valve & Steam Traps

Effective use of the UL101 for ultrasound detection on valves can reduce and even eliminate unnecessary overhaul costs, resources, and time. 

Key Features

  • Fixed Frequency

  • High Sensitivity to all turbulent flow air, gas, or vacuum leaks

  • Easily adjustable sensitivity and gain

  • Lightweight, one-handed operation

  • Converts ultrasound to easily recognizable audible sounds

  • Standard 9-Volt Battery means no waiting to recharge

Intrinsically Safe

ANSI /UL 91 3-88, for DIVISION 1, CLASS I, Groups A, B, C and D, CLASS II, Groups E, F, G and CLASS III


It also complies with DIVISION 2, CLASS I, Groups A, B, C and D, CLASS II , Groups F, G, and CLASS III

Technical Specifications

UL101 Troubleshooter Technical Specifications

Receiver / Transmitter Dimensions
8.75” x 1.26” x 1.26” (222 x 32 x 32 mm)

4.125" x 1.26" x 1.26" (105 x 32 x 32 mm)                                   Receiver / Transmitter Weight    
11.6 oz (330 g)

6.2 oz (175 g)                                                   
Kit Shipping Dimensions

17" x 8" x 14" (43 x 20 x 35 cm)    
Kit Shipping Weight

10 lbs (4.5 kg)    
Housing

Extruded Aluminum, wall thickness .09" (2.3 mm)        
Battery    

9-Volt Alkaline (> 45 continuous hours use)    
Distance of Reception

Up to 150 feet (45 m)    
Sensitivity Threshold

Minimum Intensity: 10-12 W/m2 (0 dB SPL)

Minimum Ultrasonic Pressure: 2.0 x 10-5 PA @ 40 kHz    
Frequency Bandwidth

1.8 - 2.2 kHz @ level 0.7 (or -3 dB SPL)    
Working Resonance Frequency

40 kHz +/- 1.5 kHz    
Operating Temperature Range    

-4° to +130° F (-20° to +54° C)
Headset        
Industrial Grade/600-Ohm Impedance

21-24 dB External Noise Attenuation        
Warranty        

Over or Behind-the-Head (for use with hard hat)

5-year parts & labor on all manufacturer's defects

No calibration required

Requalification of performance (once per year)        

UL101 Condition-Based Monitoring Kit (000031 / 000033)

APPLICATIONS

leak detection | pressure leaks | motors | cylinders | bearings | electrical arcing | seals | non-pressurized vessels | substations | mechanical equipment | transformers | vacuum leaks | valves | hatches | gears | electrical panels | window gaskets | solenoids

TROUBLESHOOTING

The CTRL UL101 CBM Kit converts ultrasound signals produced by industrial machinery and vehicles into easily recognizable audible sounds so the user can evaluate the condition of individual components, even in extremely noisy
plant environments. The CTRL UL101 is used worldwide for predictive maintenance, quality control, and for leak detection.

Kit Components
CTRL Part #
DLA Part #
NSN
UL101 Receiver (Standard)
026005
10015
6635 01 270 6829
UT2000 Universal Transmitter (Standard Model)
026010
20108
6625 01 270 6828
UL101 Receiver (Intrinsically Safe)
026007
6635 01 578 7933
UT2000 Universal Transmitter (Intrinsically Safe Model)
026012
5480 01 658 4493
Headset (Over-the-Head)
025020
30101
5965 01 270 6832
Headset (Behind-the-Head)
025015
Carrying Case
020019
30100
6625 01 270 6830
1-inch Acoustic Probe
070035
6635 01 579 6899
Acoustic Extension Probe Set (5 Pieces)
000005
10114
5355 01 270 6833
Solid Probe Set (4 Pieces)
000050
6625 01 658 6145
Concentrator Set (3 Pieces)
000065
6635 01 579 6932
Operator’s Manual
005010

UL101 Basic Kit (000036 / 000038)

APPLICATIONS

leak detection | valves | pressure leaks | vacuum leaks | electrical arcing | transformers | gas leaks | hvac leaks | steam traps | compressed air leaks for energy savings

LEAK DETECTION

The CTRL UL101 Basic Kit includes attachments for airborne ultrasound  applications including leak detection (any type of gas), vacuum leak detection, electrical inspection, and steam leak detection. Additionally, the kit includes a single 3-inch solid probe for diagnosing steam traps and valves by detecting internal bypass leaks

Kit Components
CTRL Part #
DLA Part #
NSN
UL101 Receiver (Standard Model)
026005
10015
6635 01 270 6829
UL101 Receiver (Intrinsically Safe Model)
026007
6635 01 578 7933
Headset (Behind-the-Head)
025015
Headset (Over-the-Head)
025020
30101
5965 01 270 6832
Carrying Case
020019
30100
6625 01 270 6830
1-inch Acoustic Probe
070035
6635 01 579 6899
Acoustic Extension Probe Set (5 Pieces)
000005
10114
5355 01 270 6833
3-inch Solid Probe
040045
6635 01 579 6901
Concentrator Set (3 Pieces)
000065
6635 01 579 6932
Operator’s Manual
005010

UL101 Electrical Inspector Kit (000045)

APPLICATIONS

corona discharge | electrical panels | electrical tracking | transformers | partial discharge | electrical arcing | substations

ELECTRICAL INSPECTION

The CTRL UL101 Electrical Inspector includes the UL101, PowerBeam 300, and additional accessories to allow for a
full inspection of electrical equipment. The inclusion of the concentrator set and polycarbonate extension probe makes the
inspection of dangerous electrical panels possible and safe.

Kit Components
CTRL Part #
DLA Part #
NSN
UL101 Receiver (Standard)
26005
10015
6635 01 270 6829
Headset (Behind-the-Head)
25015
Carrying Case
20030
12" Acoustic Probe, Polycarbonate
70040
Concentrator Set (3 Pieces)
000065
6635 01 579 6932
Operator’s Manual
5010

CONTACT AN ULTRASOUND EXPERT

1004 LITTLESTOWN PIKE, SUITE H WESTMINSTER, MD 21157 USA

+1 (877) 287.5797 | +1 (410) 876.5676 | INFO@CTRLSYS.COM

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