CASE STUDY - CORPORATE PROGRAM FOR CORRUGATED PLANTS
CTRL helped one of the largest manufacturers of corrugate integrate ultrasound CBM for critical asset management because vibration analysis was not an option for the small maintenance staffs at the plant.
As a result of training and consultation, CTRL worked with the client to modify standard operating procedures and communications of reporting to management for informed decisions on asset purchases and reduce overall operating costs.
- ROI in first use – discovered bad bearing on major gearbox with a 22 month rebuild or replacement estimate
- Improved asset life 100% – 1 ½ years to 3 years – $150k savings per asset
- Reduced critical asset catastrophic failure – just 1 bearing failure in first 7 years of program