CTRL Systems - Innovative Sound Solutions for the Manufacturing, Predictive Maitenance, and Quality Control

Commercial Solutions

Government Solutions

"We received the unit Friday morning and within 20 minutes we found a loose bolt in one flange in the hydrogen line pipe that was leaking and we were not able to detect it using the traditional snoopy leak detection."

"Also, we found two bad bearings in two process pumps in a simple walk. We confirmed the finding using vibration analysis. Both bearings are in the early stage of failure so we can plan the repair."
Justo Gonzales
Maintenance Supervisor
Zeon Chemical

Petrochemical Solutions

CTRL Commercial Solutions: Petrochemical

Several petrochemical companies utilize various ultrasound technologies such as the CTRL leak detection and condition based monitoring systems such as InCTRL to keep production running smoothly. Daily leak detection monitoring and routine condition based monitoring of critical equipment are the primary concerns for process control.

Implementation of the technology minimizes the time spent find leaks and decreases process downtime for efficient and increased production output. This is critical to an industry whose profitability is closely tied to efficient operations.


Implementation

Just a short list of organizations and their practices are listed.
  • Daikin - Process control for better efficiency and production.
  • Eastman Chemical - Systems monitoring.
  • Zeon Chemical - More effective monitoring than traditional methods.
  • Dupont - InCTRL implementation for critical equipment.
  • Dow Chemical - Verification of new installations of pipeline.

Applications

In most all cases, the petrochemical industry requires the intrinsically safe UL101.
  • Daikin - Daily leak detection for pressure and vacuum systems.
  • Eastman Chemical - Pressure & vacuum leak detection and systems monitoring.
  • Zeon Chemical - Replacing traditional methods with effective ultrasound technology, condition based monitoring, and verification of complimentary technologies.
  • Dupont - Systems integration of ultrasound technology for condition based monitoring, leak detection, and more.
  • Dow Chemical - Leak detection of new installations.