CTRL Government Solutions: Navy

CTRL technology has been evaluated by various engineering groups so that ultrasound may be used by maintenance personnel to determine the material condition of selected equipment and systems. The ultrasound has proved successful and significantly improving the maintenance practices for a variety of fleet applications.

Implementation of CTRL ultrasound technology into fleet operations for over 100 PMS activities realizes a significant reduction in man-hours and improvement in readiness.

Implementation

CTRL ultrasound technology is recommended for fleet-wide implementation for condition based monitoring, leak detection, and more to augment PMS and to replace selected, current tools such as stethoscopes, chalk-test, soap suds, and leak detectors.

• Product distribution for replacement of older technologies, as a diagnostic tool, as a first line of defense in assessing rotating equipment and internal evaluation
• Update PMS activities to reflect new procedures and tests carried out by CTRL technology
• Update NSTMs and assessment references to include CTRL technology
• Develop training programs such as computer based training (cbt) detailing specific procedures and testing methods

CTRL ultrasound technology has been identified as a replacement for older ultrasound technology due to its ease of use and performance. Whereas older ultrasound devices were not as effective and required 2 person operation for testing on aircraft, the UL101 was capable to detect problems quickly, decrease man-hours, and man usage.

• PMA 257 at Lakehurst writes SERD 3100 to replace HP 4918a with UL101 Kit #000038 as PSE for AV8
• PMA 257 at Lakehurst writes SERD 3237 to replace HP 4918a with UL101 Kit #000038 for C-130

Applications

Surface & Subsurface Fleet - Since 2003 - CTRL has been working with various engineering groups for the implementation of ultrasound technology to a wide variety of applications.

• Watertight Doors - seals and gaskets
• Compartment Integrity - seals and gaskets
• Fluid System Integrity - bypass fluid and gas leaks in valves
• Rotating Machinery - condition based monitoring of bearings, gears, etc.
• Circuit Breakers - detection of electrical arcing
• Valve & Internal Component Integrity Conditions - fluid and gas bypass leaks
• Pressure & Vacuum Systems - leak detection
• Gear Train & Bearing Inspections - condition based monitoring
• Diesel Fuel Injectors & Fuel Pumps - detect exhaust leaks and anamolies
• Electrical Distribution System Monitoring - detect mechanical and contact performance traits

Aviation Fleet - Since 2006 - The CTRL UL101 was designated as a suitable replacement for older technology. CTRL is working with the various platforms for greater implementation.

• AV-8: Reaction Control System - leak detection of pneumatic system that controls vertical take-off/landing of F-35 and AV-8
• C-130: Bleed Air System - leak detection