CTRL Systems - Innovative Sound Solutions for the Manufacturing, Predictive Maitenance, and Quality Control
Army Solutions

CTRL Government Solutions: Army

The UL101 was originally designed for the U.S. military and designated in the Sets, Kits, and Outfits (SKO) for wheel and track vehicles. The UL101 has been used for many years to reduce time for troubleshooting, diagnosing, and to minimize erroneous parts swapping.

Aberdeen Proving Grounds located in Maryland, USA identified numerous applications and trained personnel in the use and operation of the UL101.


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Implementation

  • SC 4940-95-CL-BO9: Tool Set Battalion Maintenance Team
  • SC 4940-95-CL-A72: Shop Equipment Automotive, Maintenance & Repair Organization Maint. Common No 2
  • SC 4940-95-CL-A31: Shop Equipment: Automotive, Maintenance & Repair, FM


UL101 Kit Options

Model Part Number NSN Supply Control
UL101-M Military Kit* 000071 6635 01 183 8948 DSC Richmond
UL101-R Receiver 10115 6635 01 270 6829 DSC Richmond
UL101-T Transmitter 20108 6625 01 270 6828 DSC Columbus
Extension Tubes 10114 5355 01 270 6833 DISC Philadelphia
Headset 30101 5965 01 270 6832 DSC Columbus
Carrying Case 30100 6625 01 270 6830 DSC Columbus

* Note: The Model 101-M Kit includes parts 10115, 20108, 10114, 30101, 30100, a training CD and operator's manual


Applications

Traverse Drive Assembly

Wheel & Track Vehicles - 1998 - Began working with Aberdeen Proving Grounds to identify and document applications best suited for CTRL Ultrasonic Technology.

  • Accessory Gear Box - bearings defects
  • Oil Coolers - leak detection and checking prior to installation of new or repaired parts
  • Fuel Cell - leak detection and checking prior to installation of new or repaired parts
  • Turret Cell - leak detection and checking prior to installation of new or repaired parts
  • Fuel Tanks - leak detection and checking prior to installation of new or repaired parts
  • Transmission Cooling Shaft - check for loose or improperly torqued
  • Ammunition Door - check seals of blowout panel using UT2000 Universal Transmitter
  • Canadian Bridge Boat - check for leaks in starter Bendix to prevent rain getting into starter
  • Swim Test on Fox and Bradley - check seals on hatches using UT2000 Universal Transmitter
  • Engines - detect clogged injectors that causes power loss
  • Air Plenum Seal - detect condition of rotary or centrifugal compressor blades that causes engine to lose power
  • Recuperators (Radiator Cores) - detect how many square inches of blowout that causes power loss
  • Hydraulic Pump - monitor condition
  • Wrecker Boom Control Box - detect sticking pocket valve cause by deteriorated o-ring
  • Starter - monitor condition
  • MI Air Plenum Seal (Near Turret Hole) - check seating seals using UT2000 Universal Transmitter
  • Alternator - routine monitoring to determine potential failure for repair rather than replacement
  • M1-A2 Ballistics, Hull and Turret Boxes - detect A5 cards for shorting that causes intermittent failiing of computer
  • Computerized Aiming System - detect interference from 440 power line
  • M1 Tank (Final Drive)
  • Glow Plugs - detect faulty plugs
  • Scuba Gear - pinhole leak detection of mouthpiece
  • Bradley Cannon System - detect clogged orifices and determine if front or rear holes are plugged
  • Bradley Palm Switches - detect bad switch for hydraulic gun control
  • Fire Box - leak detection of Halon fire extinguisher
  • Wheel Bearings - detect with tank driving past rather than dropping track, using UL101 and PowerBeam 300
  • Generators, Pumps, Compressors, Etc.